Look what Aaron made for me!
He's being much more productive this summer than I am!
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Making one of these is a simple enough project, on paper. Aaron draws the shape of the bottle on leather, cuts out two identical pieces, and stitches them together with two rows of double running stitch.
Then he gets the bottle-shape wet, and fills it with sand. And more sand. And still more sand - tamping everything down with a stick to make it nice and firm. He's learned the hard way that it's important for the sand to be dry when it's poured in - so now the sand gets baked in the oven for a bit before he uses it.
The sand's job is to puff out the leather and make the bottle three-dimensional. Once the leather is dry, it's time to get all the sand out. This is much easier to write about than to do.
After that, he coats the inside with a mixture of brewer's pitch and beeswax. This has also been something of a trial-and-error process, it seems to be getting smoother. The combination of pine and beeswax smells absolutely lovely - it's almost a pity that it has to be melted outside for fire safety reasons.
I'm sure I've left out a couple of steps, but that's essentially it. I'm not sure where the dying and carving happens. I know he did this tooling with one of his bone naalbinding needles, and he's spent a lot of time polishing it to bring out the design.
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P.S. Aaron informs me that he's only made two of the bottles so far. I thought I'd seen him working on one for someone else, but that was the one he made for me. Now we know how he was able to carry an engagement ring into the house without me noticing!
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